PLC Diagnostics & Logic Tracing
Establish communication, inspect CPU/module diagnostics and trace inputs through timers, interlocks and permissives to outputs. Use address search and cross-reference to locate the condition preventing operation.
MAINTENANCE-TEAM DEVELOPMENT / PRACTICAL SUPPORT
Practical Workshops
& Knowledge Transfer
Customer-specific Industrial Automation Maintenance & Troubleshooting Workshops that help engineers connect to equipment, trace faults, protect backups and restore compatible replacement units.
BUILT AROUND YOUR PLANT
Practise the Tasks Your Engineers Need at Work
Designed for maintenance engineers with basic electrical and industrial-maintenance knowledge. The equipment mix, depth and exercises are selected around the systems your team actually supports.
Short explanations and demonstrations are followed by participant exercises and controlled fault simulation on dedicated workshop hardware.
CORE WORKSHOP AREAS
From Online Access to Fault Isolation and Recovery
Each engineer practises the relevant procedures, with exercises adapted to participant experience and the available hardware.
Analogue Signals & Machine Feedback
Compare physical signals with PLC values, check scaling and trace speed references. Distinguish field-device, wiring, module, parameter and logic-related faults.
Backups, Restoration & Replacement
Create organised program and parameter backups, record hardware/software details and practise restoration to compatible equipment. Use replacement checklists before returning a unit to service.
HMI, Remote I/O & Communication
Review operator-interface backups, I/O station diagnostics and relevant industrial-network settings. Practise communication checks for the platforms included in your programme.
AC/DC-Drive Troubleshooting
Identify command and reference sources, review fault history, check motor data and trace drive-ready/run/fault signals. Cover parameter backup, replacement compatibility and controlled functional checks.
Application at Your Plant
Apply the same diagnostic methods to selected equipment, review available backups and record important maintenance gaps with a practical action list.
PLATFORM COVERAGE
Select the Systems Your Team Maintains
Possible coverage includes Siemens TIA Portal and S7-1200/1500, STEP 7 Classic and S7-300, Allen-Bradley SLC 500, Mitsubishi FX, Omron CP and Delta DVP systems.
Drive topics can include Siemens SINAMICS, MICROMASTER and SIMOREG 6RA70, alongside ABB ACS550, according to the agreed programme and equipment availability.
Practical Materials & Handover
- Technical reference notes for the covered platforms.
- Troubleshooting, backup and replacement checklists.
- Supervised practice using dedicated workshop hardware.
- Backup-status and maintenance observations from selected site equipment.
- A participation and topics-covered record on request.
The workshop focuses on maintenance, diagnostics and recovery. Advanced application development and major machine modifications are scoped separately.
PLAN THE SCOPE
Build a Programme around Your Maintenance Needs
Tell us which machines and platforms cause difficulty so the workshop addresses real maintenance situations.
Discuss Your Requirement ↗Useful Information to Share
- Installed PLC, HMI and drive models
- Participant experience and group size
- Recurring faults or recovery tasks to practise
- Available laptops, licensed software, interfaces and backups
- Preferred schedule and selected site-day equipment
LET'S REVIEW YOUR REQUIREMENT
Discuss Your Next
Engineering Requirement
Tell us about your equipment, planned improvements or the technical support your team needs.