SERVICES / INDUSTRIAL AUTOMATION

Industrial Automation Services
& Engineering Support

Troubleshooting, repairs, spare parts, conversions and machine upgrades, supported by technical assessment, practical workshops and engineering candidate evaluation.

On-site troubleshooting ↓Industrial electronic repairs ↓Automation spare parts ↓Obsolete-equipment conversions ↓Machine retrofits & custom automation ↓System Integration & Machine Automation ↓DC-drive repair & commissioning ↓AC-drive, PLC & HMI engineering ↓Technical Assessment & Advisory ↓Practical Workshops & Knowledge Transfer ↓Engineering Candidate Assessment ↓Siemens S7-300, S7-200 & S7-400 support ↓Siemens S5 & legacy-machine support ↓Allen-Bradley SLC 500 support & spares ↓
01 / DIAGNOSE / RESTORE

On-Site Troubleshooting

A machine has stopped, behaves inconsistently or shows a fault that keeps returning.

Support Can Include

  • PLC, HMI, AC/DC drive and servo-system diagnostics
  • Digital and analogue I/O, sensor and encoder checks
  • Circuit tracing, machine sequences and operational interlocks
  • Parameter, industrial communication and intermittent-fault investigation

Findings and the next practical step are explained after assessment. Site visits are arranged against an agreed scope and availability.

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02 / ASSESS / REPAIR

Industrial Electronic Repairs

An electronic unit has failed and repair may offer a practical way to extend its service life.

Support Can Include

  • AC/DC drives, servo amplifiers and power-electronic assemblies
  • PLC CPUs, I/O and communication modules
  • HMIs, industrial power supplies and process controllers
  • Control boards, failed-component replacement and functional testing where feasible

Repair feasibility and test coverage depend on equipment condition and suitable component availability. The proposed scope is explained following inspection.

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03 / SOURCE / MATCH

Automation Spare Parts

You need a replacement unit, a critical spare or a technically suitable alternative.

Support Can Include

  • PLC, HMI, drive, servo, encoder and sensor sourcing
  • Industrial power supplies, fans, relays and control components
  • Exact part-number, revision, rating and interface checks
  • New, surplus or refurbished options with condition stated in the quotation

Availability is checked for each enquiry. Alternatives and surplus or refurbished equipment are identified clearly for your review.

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04 / ADAPT / EXTEND

Obsolete-Equipment Conversions

The original part is unavailable, expensive to replace or no longer practical to repair.

Support Can Include

  • Study of the original equipment function and machine requirements
  • Electrical, signal, communication and mechanical-interface review
  • Alternative selection, programming and signal adaptation
  • Control-circuit changes, testing and commissioning of the agreed conversion

Replacement selection considers how the device works within the machine, including feedback, mounting, communication and operating duty.

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05 / MODERNISE / BUILD

Machine Retrofits & Custom Automation

Existing controls are unreliable, difficult to support or unable to meet the required operating sequence.

Support Can Include

  • PLC/HMI upgrades and relay-logic conversions
  • Control-panel rebuilding, machine wiring and drawing updates
  • Machine-sequence development, drive coordination and operator diagnostics
  • Selected custom automation, workshop preparation, installation and commissioning

The scope is developed around machine condition, required functionality and budget, with suitable existing equipment retained where practical.

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06 / PROGRAM / CONNECT / COORDINATE

System Integration & Machine Automation

Your machine needs new automation, coordinated drives, improved operator controls or production monitoring.

Support Can Include

  • PLC and HMI programming with VFD, servo and field-device integration
  • Modbus RTU/TCP, industrial Ethernet and serial communication
  • Encoder and sensor interfaces, machine-to-machine signals and drive synchronisation
  • Running-hour monitoring, machine-status indication and selected data-logging applications
  • Custom machine-control development, panel preparation and commissioning

Integration is developed around the actual process and existing equipment. Examples include automatic stackers, pipe-mill drive synchronisation and monitoring across 18 machines.

Five-station stacker development →18-machine monitoring →
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07 / REPAIR / CONFIGURE / COMMISSION

DC-Drive Repair & Commissioning

A DC drive needs repair, a spare needs the existing application settings, or a replacement drive needs to work with the machine.

Siemens SINAMICS DCM 6RA80 — DC-drive converter
Siemens SINAMICS DCM 6RA80DC-drive converterEquipment reference · Image credit
Control Techniques Mentor MP — DC drive
Control Techniques Mentor MPDC driveEquipment reference · Image credit

Support Can Include

  • Hands-on project experience with DC drives up to 300 kW and current ratings of 800+ A
  • Siemens SIMOREG 6RA70 and SINAMICS DCM 6RA80 application support
  • Parker SSD 590+ / 591P repair and parameter-transfer experience; Control Techniques Mentor MP commissioning and diagnostics
  • Parameter and application-configuration backup, upload/download and restoration where access permits
  • Motor-data review, field and armature setup, speed-feedback investigation and machine-interface configuration
  • Optimisation, fault tracing, controlled operating trials and parameter backup

Experience includes steel slitting-line winders and pipe-mill drives. Repair and commissioning scope is agreed for the equipment and application involved.

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08 / CLOSED-LOOP DRIVES / PROGRAM / INTEGRATE

AC-Drive, PLC & HMI Engineering

A control device needs replacement, an operator interface needs improvement, or a drive needs configuration and commissioning.

Siemens MICROMASTER 440 — AC variable-frequency drive
Siemens MICROMASTER 440AC variable-frequency driveEquipment reference · Image credit

Support Can Include

  • AC-drive project experience up to 160 kW, including closed-loop applications on wire-drawing machines and other demanding equipment
  • Drive configuration, motor-feedback checks, tuning and machine integration
  • Program and parameter backup where access and software compatibility permit
  • PLC modifications, HMI screen development and diagnostics
  • AC and servo-drive setup, feedback and application configuration
  • PLC, HMI, drive and field-device communication; installation and commissioning support

Program recovery and transfer depend on equipment condition, available access and the original project. Missing or protected software is assessed before a solution is proposed.

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09 / ASSESS / PRIORITISE / PLAN

Technical Assessment & Advisory

You need a practical engineering opinion before spending on repairs, replacement parts or a major upgrade.

Support Can Include

  • Automation obsolescence, backup and critical-spare audits
  • Recurring-failure and downtime investigation
  • Machine-retrofit feasibility and technical scope development
  • Recovery-readiness reviews and phased upgrade recommendations
  • Concise findings and prioritised corrective actions, with implementation support available

Recommendations consider application suitability, maintainability, availability, lifecycle risk and total cost. Inspection, reporting and any implementation are scoped to your requirement.

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10 / PRACTISE / TROUBLESHOOT / TRANSFER KNOWLEDGE

Practical Workshops & Knowledge Transfer

Your maintenance engineers need greater confidence with online diagnostics, logic tracing, backups and equipment recovery.

Support Can Include

  • Practical Industrial Automation Maintenance & Troubleshooting Workshops
  • PLC communication, digital and analogue logic tracing, interlocks and fault isolation
  • Program and parameter backup, verification, restoration and replacement checks
  • HMI, remote-I/O, industrial communication and drive diagnostics
  • Dedicated-hardware exercises and an agreed customer-site application session

The programme is tailored to the equipment your team maintains. A five-day format can combine four workshop sessions in Dubai with one customer-site practical day.

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11 / DEFINE / INTERVIEW / EVALUATE

Engineering Candidate Assessment

You want to understand how an engineering candidate would diagnose and handle the equipment used in your plant.

Support Can Include

  • Role-specific technical competency requirements and interview preparation
  • Questionnaires covering PLCs, drives, electrical controls and practical maintenance
  • Technical interviews and troubleshooting scenario discussions
  • Practical exercises where suitable equipment and arrangements are available
  • Structured feedback on demonstrated knowledge, practical reasoning and development needs

Technical assessment supports your hiring team with job-related evidence. Your organisation retains the recruitment and appointment decision.

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12 / SIEMENS S7 / SERVICE & SPARES

Siemens S7-300, S7-200 & S7-400 Support

Your PLC-controlled machine has stopped, a costly module needs repair, or a compatible CPU or spare is difficult to find.

Siemens SIMATIC S7-300 — CPU 319-3 PN/DP with I/O modules
Siemens SIMATIC S7-300CPU 319-3 PN/DP with I/O modulesEquipment reference · Image credit

Support Can Include

  • S7-300 CPU, analogue I/O, digital I/O and FM/function-module repair and replacement options
  • On-site Siemens S7-200, S7-300 and S7-400 fault finding, I/O checks and communication investigation
  • Program upload/download, configuration and installation support where hardware and software access permit
  • Exact part-number, revision, firmware, condition and availability checks before quoting spares
  • Repair, compatible replacement and staged-upgrade assessment for installed machinery

Experience includes S7-300 analogue-input diagnosis, S7-400 furnace recovery and S7-200 analogue-module support.

Choose your Siemens PLC family →S7-300 CPUs, analogue & FM modules →
S7-300 fault-finding example →S7-400 recovery example →
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13 / LEGACY KNOW-HOW / SITE & SPARES

Siemens S5 & Legacy-Machine Support

Your Siemens S5 machine has stopped, an obsolete module is difficult to source, or the original operator interface is no longer available.

Illustrative installed panel: Siemens SIMATIC S5-115U — Installed Panel · CPU, I/O & Connected Wiring
Siemens SIMATIC S5-115UInstalled Panel · CPU, I/O & Connected Wiring

Support Can Include

  • On-site Siemens S5 fault diagnosis, CPU/rack checks, I/O investigation and machine-sequence troubleshooting
  • Accessible-program backup, upload/download and agreed program changes using suitable legacy tools
  • Investigation of analogue-control boards, daughterboards, interface modules and associated field signals
  • Procurement support for S5 CPUs, I/O, interface modules and specialist legacy assemblies, with part-number, revision and condition checks
  • HMI reconstruction and redevelopment from available technical information, PLC backups and operating requirements
  • Workshop testing, installation support and machine verification within the agreed scope

Experience includes concrete-block manufacturing machines and ongoing S5 program support. Spare availability and condition are confirmed for each enquiry; repair, replacement and modernisation options are assessed against the machine requirements.

Siemens S5 services →S5 spare parts & repairs →
Read the S5 machine recovery →Explore the HMI redevelopment →
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14 / ALLEN-BRADLEY / SLC 500 SPECIALISTS

Allen-Bradley SLC 500 Support & Spares

Your SLC 500 machine needs troubleshooting, a processor or specialist I/O card needs replacement, or repair may offer a practical route.

Illustrative installed panel: Allen-Bradley SLC 500 — Installed Panel · CPU, I/O & Connected Wiring
Allen-Bradley SLC 500Installed Panel · CPU, I/O & Connected Wiring

Support Can Include

  • SLC 500 CPU and analogue-card procurement, with full catalogue number, series and revision checks
  • Encoder/high-speed counter module, digital I/O, power-supply and remote-I/O adapter enquiries
  • On-site SLC 500 diagnostics, field-signal checks, sequence tracing and communication investigation
  • Accessible-program upload/download, backup, replacement-CPU programming and agreed machine testing
  • Selected CPU, I/O and power-supply repairs, with test coverage and replacement options explained

SLC 500 spare-part and repair support since 2017. Current availability, condition, compatibility and delivery are confirmed for each enquiry.

Allen-Bradley SLC 500 support →SLC 500 CPUs, analogue & encoder cards →
SLC 500 furnace support →SLC 5/03 CPU repair →
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TECHNICAL CAPABILITIES

From Field Signals
to Motor Feedback.

Support across installed control systems, legacy interfaces and current-generation equipment.

PLC & operator interfacesDiagnostics, I/O, programming, backup support and HMI development
DC-drive experienceUp to 300 kW and 800+ A · Repair, configuration, parameter transfer and commissioning support
AC-drive & motion experienceAC drives up to 160 kW · Closed-loop wire drawing, demanding applications, servo systems and coordinated drives
CommunicationModbus RTU/TCP, industrial Ethernet, serial links, MPI and PROFIBUS
Field devices & process controlAbsolute/incremental encoders, sensors, temperature and process signals
Legacy equipmentSiemens S5/S7 diagnostics, legacy-spare procurement, HMI redevelopment and compatible replacements
MACHINERY & APPLICATIONS

Built around Real Production Needs.

Experience includes concrete-block manufacturing machines, power presses, aluminium-container lines, stackers, feeders, packaging machinery, extrusion and wire-drawing machines, steel slitting-line winders, pipe mills, crane travel systems, conveyors, mixers, balers and other production machines.

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LET'S REVIEW YOUR REQUIREMENT

Discuss Your Next
Engineering Requirement

Tell us about your equipment, planned improvements or the technical support your team needs.

Prepare an enquiry ↗Call +971 50 123 7610